Deep Drawing Operation In Sheet Metal

Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch.

Deep drawing operation in sheet metal.

Otherwise it is simply called general stamping. Sheet metal also provides good strength. Metal sheets are largely used in manufacturing industries due to its easy operation light weight and ability to be converted into various shapes. After these operations part finish operation such as trimming cutting cleaning or powder coating is done.

And the punch is hit at the other end of the sheet producing a shearing effect. The process involves a punch with a round comer and a die with a large radius. There are various advantages of sheet metal products which make it an versatile operation. But the edges of the blank will be lifted upwards and produce the foldings or wrinkles on the deep drawing component.

Metal sheet close up with no wrinkles. The flange region experiences a radial drawing stress and a tangential compressive stress due to the material retention pro. The manufacturing of deep cuplike products from thin sheet metal is known as deep drawing. A part is said to be deep drawn if the depth of the part is at least half of its diameter.

As mentioned the punch and die setup is somewhat similar to a sheet metal cutting operation such as punching or blanking. In the deep drawing process a punch pushes a sheet metal blank into a die cavity resulting in a contoured part. In deep drawing operation when the force is applied by using the punch the sheet is simply pulled into the die without any shearing action and taking the shape and size same as that of the die. It is a cut in a straight line across a strip sheet or bar.

Deep drawing is a sheet metal forming process. Forces in deep drawing sheet metal. The process is considered deep drawing when the depth of the drawn part exceeds its diameter. Two main factors will cause the punch in deep drawing to draw the metal into the die cavity rather than shearing it.

In this operation a sheet metal workpiece is placed or kept between two dies from one end. This is achieved by redrawing the part through a series of dies. This will cause the sheet metal to now be drawn in the opposite direction as the first draw. Deep drawing operation utilizes compressive and tensile forces to convert flat sheet metal blank into a hollow body.

It is thus a shape transformation process with material retention. The punch die clearance is slightly larger than the thickness of the sheet metal to be deep drawn. Deep drawing is a sheet metal forming process that involves complex material flow and force distributions. Meaning of deep drawing.