Cutting Thick Sheet Metal

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Using tin snips for thin sheets.

Cutting thick sheet metal.

Jigsaws and metal cutting band saws are more work but can make most cuts in light to medium sheet metal. Straight cutting compound snips work best for cutting thick or doubled up sheet metal. Set your saw to straight rather than oscillating if there s a choice. First if you want to cut a duct near the middle and use both ends mark and cut the duct before snapping it together.

The lower the number the thicker the metal is. They look like scissors and work fine with sheet metals like brass aluminum tin steel etc. Such as straight cut snips left cut the right cut etc. To prolong blade life rub wax along the length of the blade.

If you ve hit it hard enough the chisel will cut the sheet metal if it s thin enough. Using a chisel and hammer is the most basic form of cutting sheet metal. Cutting straight lines with an electric saw. Extend blade life by keeping the saw s speed slow.

Choose a blade with 20 to 24 tpi teeth per inch for thin metal 10 to 18 tpi for medium thickness metal and about 8. Here are a few tips for cutting metal with a recip saw. They don t cut curves well. A handheld cutting tool fitted with a metal cut off wheel will easily cut through sheet.

Most sheet metal cutting tools are limited to 16 gauge and thinner 14 gauge is still sheet metal but in common forms 11 gauge while technically sheet metal is 1 8 thick and not really sheet metal for the purposes of this article so we will focus on 16 gauge and thinner. There are some cuts that you can do with decent tin snips. Making detailed cuts with. Wax your saw blade before cutting sheet metal.

There are two ways to cut round ducts. Tin snips or aviation snips are one of the most widely used tools to cut sheet metals. Simply line up your chisel along the line you are going to cut and strike the back of it with a hammer. Choose between red blue or yellow snips based on the cut direction.

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