Cut through the sheet where you have put the marking.
Cutting aluminum sheet with jigsaw.
Usually it s a matter of moving a belt to a different sized pulley.
Work slowly and methodically.
Sharp edges are present on the cut sheet metal so use a metal file or sandpaper to smooth the edges of your project.
Use a jigsaw if circular cuts need to be made in the aluminum.
How to cut sheet steel using a jigsaw with a metal cutting blade.
Position the jigsaw at the point where the cut will begin.
The blade will be about 1 2 inch away from the aluminum.
Slowly push the jigsaw forward following the cutting line.
Cutting sheet metal is slow work with a jigsaw and even more so if you are working with corrugated metal.
If you are making a long cut you may need to apply cutting oil to the blade of the jigsaw to keep the blade cool.
Position the saw close to the side of the aluminum where you want to begin cutting.
Position the shoe or base plate of the saw flat on the surface to be cut.
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In terms of blades you ll want to make sure that you have something with a lot of space between the teeth.
If your saw has variable speeds just consult the chart.
Clamp a guide to your aluminum on both sides of your saw.
When you re cutting aluminum on a band saw you ll want to crank the blade speed up to 250 feet per minute.